Isopad Heating Mats
Isopad heating mats are suitable for applications where uniform surface heating is required to maintain or increase the temperature of machine parts or equipment. Available in a variety of materials, sizes and fastening methods, there is a mat in the Isopad range for almost all requirements.
• Process temperature up to 900°C with short heating times.
• Customized design.
• Ideal solution when space is limited.
• Easy assembly
• Highly efficient solutions with a perfect combination of performance, insulation and temperature control.
• Energy efficient layout by customized design.
• Long lifetime thanks to the continual high production quality and optimized control of the heating cables.
• Complete order processing and production of heating cables and heating tapes in Heidelberg (Made in Germany)
Silicone heating mat (200°C)
Isopad silicone mats are fully waterproof and suitable for applications up to 200°C. Formed by encapsulating a resistive heating element between two layers of semi vulcanised silicone rubber and then sealed at a temperature and an even pressure to form a single vulcanised silicone sheet.
Uniform heat density is achieved thanks to decades of experience at the design stage and the heating element is precisely laid using a numerically controlled 2-axis positioning system.
Isopad silicone mats use no adhesive and as they are essentially a single piece of silicone, there is no seam, which is a common failure mechanism in panels manufactured using lower quality methods.
Isopad silicone mats provide good resistance to ozone, oxygen, weathering, ageing effects, bacterial and fungal attack. They are also highly resistant to various chemicals such as alcohol, acetylene, mineral oil, acids, glucose, and glues. Isopad silicone heating mats can also be toughened with glass cloth when improved mechanical strength is required.
Glass silk heating mat (450 °C)
A highly flexible and versatile mat suitable for applications up to 450°C, produced by encapsulating a resistive heating element in glass silk. Isopad offer this product with several fastening methods from hooks and eyes, to laces, to Velcro depending on the client’s specific needs.
Quartz cloth heating mat (900 °C)
Identical to the glass silk heating mat from a construction perspective, the maximum operating temperature is increased from 450°C to 900°C by changing the insulation material to quartz cloth.
Includes all steps from the inquiry to the implementation of customer-specific requirements, including the performance calculation, selection of heating type, temperature control, accessories, installation advice and after sales service.
Standard silicone heating mat IP-DASI (to 200°C)
Isopad IP-DASI silicone heating mats for industrial use are selected where excellent flexibility and high temperature resistance in thermal processes are required.
The processed silicones have good resistance to ozone, oxygen, weathering, ageing effects, bacterial and fungal attack. They are also highly resistant to various chemicals such as alcohol, acetylene, mineral oil, acids, glucose, and glues. Used according to the manual instructions, IP-DASI heaters do not exceed the maximum panel temperature of 200°C, so no temperature sensor or controller is necessary.
The maintaining temperature depends on the local environment. If you want more precise control, you can add an optional Isopad or DigiTrace controller and temperature sensor.
Special customized heating panels are available on demand; see our IP-SM datasheet for options. Please contact your local sales person for more details.
Custom design silicone heating mat IP-SM (to 200 °C)
Isopad IP-SM silicone heating mats for industrial use are selected where excellent flexibility and high temperature resistance in thermal processes are needed.
The processed silicones have good resistance to ozone, oxygen, weathering, ageing effects, bacterial and fungal attack. They are also highly resistant to chemicals such as alcohol, acetylene, mineral oil, acids, glucose and glues. Panels customized to your specification are designed with various options on insulated and metal backings, fastenings, cutouts, and controllers. We will advise you on the best options for your needs, and when each is different, we supply a new technical specification. To achieve exact surface temperatures, the heating panels are equipped on demand with Isopad or DigiTrace controllers and temperature sensors. We also provide a range of standard sizes; see our IP-DASI datasheet. For more details on custom or standard versions, contact your local sales representative.